9 Seperate microtunnels
The downstream section of the lead-in followed the flood plain of Ropes Creek and the ground was saturated sandy clays, and clayey gravels. The upstream section moved away from the creek and the ground changed to shale. Out of the 1,946m 1,073m was microtunnelled in 9 separate microtunnels. In the non-self-supporting softer alluvial ground GRP jacking pipes were jacked. In the stable and self-supporting shale ground microtunnelling was done by Freeboring and then sliplining the jacking pipe into the microtunnel.
Pipe Design.
The project was designed by Qalchek, accredited designers for Sydney Water, who Project Managed the works on behalf of Goodman Property Services now Fielders. Qalchek called tenders and let the head contract to Athassel. Athassel purchased the GRP jacking pipes from Iplex. The pipes were manufactured in Adelaide by RCP. Once the primary parties had been nominated the detailed pipe design was finalised between Qalchek, Athassel, Iplex and Pezzimenti and submitted to SWC for final approval. Pezzimenti provided the final detail of the expected axial loadings on the pipes for the various lengths which decided the class of pipe to be chosen.
Iplex RCP GRP Jacking Pipe is being jacked through soft alluvial staurated clays and sandy gravels.
The next jacking pipe is being prepared in the surface.
Site Setup. From left to right the equipment used at this shaft site was a trailer mounted hydraulic power pack, the generator for 24 hour dewatering, pipes stockpile, crane truck vacuum capture bins and hook truck. The vacuum power unit is out of view.
MICROTUNNEL 1.
Close Fit Pipe by Freebore Method
Length. 45m
Diameter. 440
Ground. Shale
Casing Pipe. 375 GRP JP
Carrier Pipe. 375 GRP JP
MICROTUNNEL 2.
Close Fit Pipe by Freebore Method
Length. 147m
Diameter. 630
Ground. Clay / Shale
Casing Pipe. –
Carrier Pipe. 525 GRPJP
MICROTUNNEL 3.
Close Fit Pipe by Freebore Method
Length. 108m
Diameter. 630
Ground. Clay / Shale
Casing Pipe. –
Carrier Pipe. 525 GRP JP
MICROTUNNEL 4.
Close Fit Pipe by Freebore Method
Length. 171m
Diameter. 530
Ground. Clay
Casing Pipe. –
Carrier Pipe. 450 GRP JP
MICROTUNNEL 5.
Close Fit Pipe by Freebore Method
Length. 149m
Diameter. 630
Ground. Sandy Clay
Casing Pipe. –
Carrier Pipe. 525 GRP JP
MICROTUNNEL 6.
Close Fit Pipe by Freebore Method
Length. 178m
Diameter. 530
Ground. Shale
Casing Pipe. –
Carrier Pipe. 525 GRP JP
MICROTUNNEL 7.
Close Fit Pipe by Freebore Method
Length. 54m
Diameter. 530
Ground. Clay/Shale
Casing Pipe. –
Carrier Pipe. 450 GRP JP
MICROTUNNEL 8.
Close Fit Pipe by Freebore Method
Length. 180m
Diameter. 530
Ground. Clay / Shale
Casing Pipe. –
Carrier Pipe. 450 GRP JP
MICROTUNNEL 9.
Close Fit Pipe by Freebore Method
Length. 41m
Diameter. 530
Ground. Shale
Casing Pipe. –
Carrier Pipe. 450 GRP JP